Argo F Yourself
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I'm not an expert on Plex, but this type of thing might be caused by the Plex server rendering the subs into video, instead of as a separate text stream for the client to interpret
Good guess but "direct play" in plex means the plex server just streams the bits. When subtitle render is done server side there is a full transcode which shows up in the logs and the playback details. I have this problem on a server that can handle 4K UHD disc rips without problems. It is either the subtitles or the muxing. I have a post-process script but for reasons I haven't dug into yet the 'srt' codec in ffmpeg adds oversized font size tags to the subtitles.
The Netflix and Disney sourced files are fine. It isn't a bitrate thing because I have had problems even with some SD amazon content.